Tebis: Meeting Professional Standards throughout the Process Chain

Over 1,500 companies throughout the world use Tebis workstations. Users in a wide variety of industries, from independent engineers to globally operating car manufacturers, depend on the powerful capabilities of their Tebis systems.

The range of software applications and related requirements are equally diverse. Tebis meets these strict and frequently special requirements by providing a broad spectrum of universally compatible software modules that can be combined in any configuration. We supply CAD/CAM solutions for every phase in the process chain.

Every Tebis workstation comes with a comprehensive range of useful functions and commands independently of the modules installed:

 

  • Tebis Base
  • Wire frame model design
  • Analysis
  • Navigation
  • System settings

 

 
CAD module

Tebis Base

  • Standard equipment on all Tebis stations,
  • Generate and modify wire frame models and curves,
  • Analyze, print and plot CAD models

 

CAD interfaces

  • Exchange data efficiently
  • Standard interfaces
  • Direct interfaces

     

    Surface Design

    • Generate and modify high-quality surface models
    • Extensive set of functions for standard and free-form geometries
    • For part and tool design as well as NC preparation

     

    Advanced Surface Design

    • Specialized high-end functions
    • For standard, specialized functions
    • for part and tool design

     

    Digitized Data Processing

    • Processing digitized surfaces
    • Processing STL data
    • Hybrid modelling (combined mesh and exact surfaces)

     

    Qualifier – Evaluating surface models

    • Quick and easy verification of the required surface quality
    • Quickly estimating the effort for data processing
    • Immediate identification of problem areas

     

    Surfacer – Improving surface models

    • Quick and easy revision of surface models
    • Assurance of required surface quality
    • Faster loading and editing of data

     

    Reverser – Generating design surfaces

    • Integrating mesh data into the CAD design process
    • Quickly and intuitively generating wireframe and surface models
    • Updating existing surface models after manual modifications

     

    Healer – Repairing design surfaces

    • Tremendous time savings thanks to automatic repair of problem areas
    • Quick assurance of quality for subsequent processes, e.g., data transfer, design, manufacturing
    • For data transfer, design and manufacturing

     

    Optimizer – Class A level surfaces

    • Quick and intuitive straking of surfaces
    • Permanent result monitoring through analyses in real time
    • Retention of optimized surface parameters when surfaces are transferred to Catia V5

     

    Morpher – Deforming surface models

    • Fast optimization loops thanks to editable and reproducible surface deformation and ultra-short computing times
    • Any combination of all compensation measures from experience, simulation, measuring reports and scan data
    • Results can be utilized immediately in CAM and die design

     

    Electrode Design

    • Database-supported design
    • simulation on the virtual model
    • Functions for managing parts lists and documentation

     

    Feature-Design

    • A database helps handle drilled objects of any complexity
    • Geometry scanner for comfortable placement
    • Import over interfaces and drilling tables
     
    CAM module

     

    2.5D Drilling and Milling

    • Automatic NC processing 
    • Feature-based
    • Access to knowledge database

     

    3+2-Axis Roughing

    • Short run times 
    • Reduced tool wear 
    • Virtual production tracking for efficient remachining

     

    3+2-Axis Finishing

    • Maximize surface quality 
    • Unlimited component size and complexity
    • HSC milling

     

    3+2-Axis Residual Stock Removal

    • Field-tested strategies 
    • Short run times 
    • Variety of machining strategies

     

    3+2-Axis Tubemilling

    • 3-axis machining of bent intake and exhaust ducts
    • for key and ball-end cutters
    • for roughing and finishing paths

     

    5-Axis Simultaneous Milling

    • Rapid surface smoothing 
    • Face- and roll-milling 
    • Takes the head geometry and machine kinematics into account

     

    5-Axis Laser Cutting

    • For prototypes and small batches
    • For sheet-metal working and profiling
    • Automatic collision protection

     

    5-Axis Trimming

    • Program offline instead of teaching on the machine
    • 3 to 5-axis trimming programs at the click of a button - even without CAD surfaces
    • Easily switch to new machines by reversing taught programs

     

    4-Axis Wire EDM

    • Automatic synchronization between the upper and lower contour
    • Using templates for high-level process safety
    • Short programs with effective machine run times

     

    NC Interface

    • The link between Tebis toolpaths and NC machine
    • Berücksichtigt Werkzeugmagazine und Werkzeugtabellen
    • Vorkonfigurierte Postprozessoren und Spezialanpassungen
     
    VIEWER

     

    Viewer Light

    • Dimensioning and section placement
    • Documentation and calculation
    • Retrieving assembly and tolerance data

     

    Viewer

    • Manufacturing planning
    • Extended analysis functions, comparing engineering levels
    • CAD and Editor functions

     

    Viewer NC

    • For usage on NC machines and in the tool output
    • Access to all manufacturing relevant databases
    • Simulation and collision check, output NC program

     

    Browser

    • Open and view Tebis model files
    • View part structures and geometry elements
    • Determine dimensions, lengths, radii and coordinates
     
    Shop floor solutions

     

    Simulator

    • Virtual machines for planning, testing and optimization
    • Creating NC lists from simulated and tested toolpaths
    • Useful calculation and NC programming functions included

     

    DNC

    • Post-processing and data transmission
    • On CAM, Simulator and Viewer Stations
    • On special DNC Stations

     

    Front-Ends

    • Powerful hardware for paperless manufacturing
    • Different models 
    • Powerful graphics, ergonomic handling
     
    CAQ module

     

    Measuring Point Generator

    • Add-on module for Tebis CAD/CAM stations 
    • Integrate measuring points into CAD models 
    • Output to NC program and reports

     

    Surface Measuring

    • Real-time setpoint/actual comparison of the finished part with the CAD model 
    • Direct connection to coordinate measuring machines 
    • User-friendly alignment functions

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