Die manufacturing

Tebis provides specific process solutions in die manufacturing that enable you to quickly and flexibly deliver the necessary results for every customer application. You can standardize and highly automate your NC program generation. You can also use powerful CAD functions to reduce manual reworking in tryout and keep unnecessary correction grinding to a minimum. All subprocesses can be easily combined thanks to the Job Manager and process libraries. Tebis solutions such as the small parts process can also be used in combination with an MES.

Benefits

End-to-end process with all morphing rules
Fast calculation
Many usable morphing rules
Overbend based on FEM-based systems, measuring points or surfaces
Use scanned sheet metal components
Top quality
Integrated Class-A analyses and optimization functions
High precision and less manual reworking
Less correction grinding

Define morphing rules and morph surfaces

Use meshes from simulation systems (FEM, STL) and use point clouds from the measuring machine. Combine various morphing rules as necessary. Morph the entire component or only individual areas.

Optimize morphed surfaces

Analyze the morphed surfaces. Determine distances from the original part and the morphing rule, and evaluate curvatures and reflection lines. Optimize the surfaces by styling visible surfaces, optimize transitions, and smooth contact surfaces.

Prepare die surfaces

Create exact surfaces for both sides of the sheet in the die, punch, blank holder, and all small parts. Relieve and increase radii, design pressure and relief surfaces, create outline surfaces, and compensate for press deflection.

Start 3D machining

Use the Job Manager, machining templates, and automatic element selection. Start automatic background calculation and program the next component at the same time.