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Milling slots

CAD and CAM for easy processes in rib and slot machining

 

It is especially clear when machining ribs and grooves how important it is to combine CAD and CAM functions in a consistent overall process. First of all, a slot is not just a recess that does not penetrate through the part: Without appropriate experience, it is not even so easy to decide whether or not this recess is actually suitable for machining with a special milling program for slots. With special preparation functions, Tebis helps you find answers to important questions in advance and prepare the geometry accordingly: What part areas are suitable for the machining operation? How deep is the slot? Which slots can be milled and which ones require eroding? What strategies, materials, tools and machines are used? Do we mill in full, or do we first rough? 

Subsequent NC programming is simple thanks to the high degree of automation. Tebis also supports modern high-performance tools and powerful machine controls. Tebis lets you manufacture ribs and slots quickly, efficiently and at high quality. 


Prepare CAD geometry

Analyze the part and create extension and extended surfaces quickly and easily. Suitable areas for slot machining are automatically detected and subdivided into categories such as bases, flanks and radii. Combine geometry elements that can be machined together in slot tracks. Derive center curves for subsequent finishing with no additional design effort.

Automatically detect suitable areas for slot machining and combine in slot tracks 

Derive center paths


Create CAM programs

Load your standardized templates in the Job Manager. Select the geometry elements, categorized and combined in layers. Roughing and finishing programs can be easily combined with no extra effort. Use HPC cutters to rough the slot with only one path in full cut. If desired, you can also rough full-cut areas trochoidally and manufacture the part with conventional tools while saving a lot of time. Finish the geometry based on the center paths automatically generated during preparation: This enables the creation of a path layout optimally adapted to the geometry – the material is removed very quickly and interruptions in the NC paths in the rib intersections are avoided. 

Trochoidally rough full-cut areas

Finishing with center paths


Optimize NC processing

Check during NC calculation to see if there are potential collisions with the part. If desired, these areas can be automatically bypassed in 5-axis simultaneous processing in the release direction. Check the clamping and adjust if necessary. Simulate the machining and check for collisions with all components. 

5-axis simultaneous avoidance milling in the release direction

Check for collisions with all components 


Your benefits in the overall process

  • Simple rib and slot machining
  • CAD and CAM functions precisely integrated
  • Can be combined with electrode process
  • Optimal cutting paths
  • Long tool life
  • Reduced machining time

Interview with the Product Manager

According to Helmut Vergin, Tebis AG Product Manager, the greatest expenditure in slot machining is in the preparation phase. That is why CAD and CAM are precisely integrated with each other, in keeping with the Tebis motto "As much automation as possible, as much flexibility as necessary." Read the complete interview here.   


Tips from practice



Are you interested in slot milling, and would you like us to contact you? Please click here

 

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