Automatic processing from CAD data to the finished part: several examples in the video
Now more than ever, manufacturing is about processing orders quickly, at low cost and at high quality. The ubiquitous skilled labor shortage significantly exacerbates this challenge. But there’s a solution: consistent digitalization. If a company's collected manufacturing knowledge is stored in digital form and all available manufacturing resources are represented by true-to-life digital twins, many tasks can be automated. This enables your existing employees to accomplish significantly more.
Tebis's parametric template technology stores the company's manufacturing knowledge specific to CAD and CAM. This means that automated data preparation and NC programming go hand in hand. The CAD and CAM templates enable faster and more efficient manufacturing, and they also ensure standards and uniform quality. Companies are less dependent on the expertise of individual specialists, and new employees can get up to speed faster and start contributing productively to the company's success in the shortest possible time.
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Faster preparation for manufacturing: Highly automated and flexible preparation of CAM programming with parametric CAD templates
Every data set needs to be prepared for CAM programming in design. Tebis automatically performs the many necessary individual steps: placing bores for clamping systems, defining tilt axis systems, designing fill surfaces, creating blanks, generating connection points for setups, positioning clamping devices and specifying retract planes. All of these steps originate in parametric CAD templates. The templates can be extended as needed and can be modified to meet customer-specific requirements. Users can still be highly flexible: Changes like selecting a different clamping system can be controlled directly and conveniently. Use parametric CAD templates to fully automatically position clamping devices and generate auxiliary geometries and blanks.
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Faster programming with modern NCJob technology in Tebis
Take advantage of the opportunity to automatically apply interactively defined milling areas from previous NCJobs in milling – that’s how you’ll reduce manual intervention in CAM programming and calculate entire NCJob sequences at once. CAM programming is also considerably simplified – you can easily manage combined machining operations in an end-to-end CAM template.
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Automatic tilt direction calculation with circle-segment cutters
Easily program multi-axis toolpaths for pre-finishing and finishingwith circle-segment cutters – also known as barrel cutters. The best tilt direction for processing the machining area completely free of collisions is automatically determined. Tebis simultaneously calculates the optimal contact point at the surface boundary to ensure the maximum possible material removal. Machining can be indexed or 5-axis simultaneous: The user can independently specify the preferred variant – or can leave the decision up to the system.
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Highly automated and targeted processing of residual stock areas
Have Tebis automatically detect the specific residual stock areas in fillets, corner blendings and cavities and subdivide them by slope. The corresponding milling areas will be automatically transferred. Optimal sorting and the connection paths give you the best results with no need to intervene interactively even once.
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Automated part setup
Tebis automatically and safely positions the workpiece and clamping devices on the machine table based on preconfigured connection points. When clamping electrodes, this even works fully automatically and accounts for the holder. This significantly reduces programming work. Individual elements can be rapidly and easily replaced afterwards.