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Quality management in manufacturing as a competitive factor
Learn from mistakes and improve processes in single-part manufacturing
Die manufacturers must position themselves on the market with competitive prices and constantly optimize their manufacturing. ProLeiS MES software's quality management helps you record faults that occur, associate them with a cause, and correct them.
With ProLeiS, you can continuously improve your processes by documenting where manufacturing faults have occurred and using this information to determine which optimization measures you need to take.
Software-based quality management helps die manufacturing companies safeguard their competitiveness in the long term.
SystematicReal-time fault reporting • Association with causes • Display of the best corrective measure • Final costingSustainableContinuous documentation • Systematic fault management • Process optimizationPreventiveCustomized catalog of measures • Prevention of known errors in planningSystematic fault recording
No more temporary fixes
Faults occur in manufacturing; that's normal. Turn faults into opportunities for improvement, and let the MES software systematically record both large and small deviations from the optimum state. Quality management in the manufacturing process—the process of recording and tracking faults and investigating their causes—is often nearly impossible. But not with ProLeiS MES software: It stores templates for quality management. Recording and tracking are easy and take almost no time.
The ProLeiS software systematizes fault management, reducing your workload and ensuring higher manufacturing quality.
Report & record
ProLeiS is used to record faults in the manufacturing process, which are then associated with projects and activities. Employees can respond quickly, clarify the incident, and take action to resolve it.Categorize & describe
ProLeiS offers categorization via a selection menu. This allows faults to be assigned and described in detail with a single click. Employees supplement the incident with annotations, photos and other documents.Filter & define actions & optimize
The many filter functions in ProLeiS give you a quick overview of all faults. You can filter for recurring faults within a project or across projects, define measures, and optimize your processes.
Employee: Categorizes the fault more precisely when recording them in ProLeiS.
Team leader: Has an overview of all information on faults, problems, and the associated measures.Recognize causes and correct faults
Faults provide valuable information
Faults can have many causes, but often these are not identified and documented in detail. Causes of tool breakage or errors in the required data, material or process flow need to be identified when they occur in order to take advantage of the valuable information they provide and permanently improve your processes.
ProLeiS helps you to identify causes.
Analysis
ProLeiS uses the categorized faults as the basis for its analyses. You can also detect less obvious causes of faults, because ProLeiS identifies recurring faults. For faults whose causes cannot be identified more precisely, ProLeiS provides purely statistical analyses.Correction
Once the faults or the system they occur in have been identified, you can initiate the appropriate and specific corrective measures. ProLeiS generates additional planning processes for this purpose—for example, for repairing damage. These planning processes are associated with the project, so you can always determine the effort required.Tracking
Track the status of the initiated measures and document successes. ProLeiS closes the problem when the cause of the fault has been successfully corrected. At the same time, ProLeiS creates a catalog of measures that includes evaluation and duration information.
It is often underestimated how costly it can be when things don’t go as smoothly as planned. This is where precise data from such incidents can help us avoid expensive errors in the future.
Marius Haacke, Managing DirectorWerkzeugbau Berger GmbH
Nobody wants to go back to how things were before ProLeiS. The system quickly provides us with all the data we need and enables us to quickly and flexibly respond to short-term challenges.
Ralf Hesener, Head of Die EngineeringGedia - Gebr. Dingerkus GmbH & Co. KGPreventive quality management in manufacturing
Today's faults are tomorrow's successes.
The costs recorded for fault correction are indicated in the final costing.On a day-to-day basis, instant quality assurance is usually the main concern—but with ProLeiS, you can also focus on sustainability. Over time, you'll continue to optimize your manufacturing processes and minimize testing and correction expenditures—in other words, you'll increase the efficiency of your manufacturing.
ProLeiS is constantly learning and supports you in defining quality assurance measures for your manufacturing.
Final costing
ProLeiS allows you to evaluate documented faults, categories, and causes over the long term. Whether the fault is in the part, process, or machine, you can initiate different queries, including ones specific to orders, tools, or suppliers. The additional costs and time required for troubleshooting are automatically recorded and indicated in thefinal costing.Prevention
A catalog of measures for addressing faults is created in the ProLeiS environment. Employees can use this to find helpful measures they can access. They can link the measures so that ProLeiS will suggest them again in the event of recurring faults. This improves the quality of your manufacturing process.Do you have questions about ProLeiS?Contact usWe'll be happy to help you.
