Title
Description

    The software and services solution for mold manufacturing

    For CAD, CAM and MES

    Your company manufactures and designs all types of injection molds or die casting molds, for example, in the automotive industry, for electrical equipment, in the food industry or for toys and telecommunications devices. Or you focus on laminating molds or thermoforming molds. Tebis provides you with the best possible preparation for the many challenges of the industry, including machine utilization, quality, cost-effectiveness and a lack of qualified personnel.

    Injection mold manufactured on a 5-axis gantry milling machine with pallet changer

    With our extensive experience and expertise in mold manufacturing, we support you in improving your technical CAD/CAM processes and your organizational processes. We take a comprehensive approach to evaluating design, NC preparation, NC programming and logistics: 

    Tebis software and services provide end-to-end and highly automated overall solutions. Our portfolio includes software components specifically for CAD and CAM for mold manufacturing and MES software. And we have our own teams of consultants for individual software services as well as management and process consulting.

    Improving efficiency with Tebis

    CAD/ CAM and MES
    Very high degree of automation • Storage of knowledge in templates • Reduced-personnel manufacturing and multi-machine operation • Greater transparency with appropriate MES software
    High-quality surfaces
    CAD for geometry preparation suitable for manufacturing • Calculate NC paths on precise surfaces • Individually adjustable NC point distribution
    Maximum reliability
    Collision-checked NC programs • Integrated simulation and verification • Virtual manufacturing environment with machines, tools, clamping devices and units
    High degree of expertise
    Comprehensive and individual services • Manufacturing-related consulting

    What our customers are saying

    Numerous customers in die manufacturing around the world use Tebis solutions and benefit from our comprehensive service. Read why they decided on Tebis.

    A global growth trajectory

    Integrity Tool and Mold uses Tebis solutions for worldwide success

    Read the success story
    Fast, reliable, and safe

    RSB guarantees fast, reliable machining of all parts

    Read the success story
    From zero to one hundred

    From the initial implementation through our long-term partnership, Tebis has always impressed us

    Read the success story

    Schneider Form GmbH • Integrity Tool & Mold Inc. • Hi-Tech Mold & Engineering Inc. • Hella Werkzeug-Technologiezentrum GmbH • Siebenwurst GmbH & Co. KG • DST Dräxlmaier Systemtechnik GmbH • Schweiger GmbH & Co. KG • pro forma GmbH • ITH Technik GmbH • Josef Weischer GmbH & Co. KG • Kremann und Esser GmbH & Co. KG • RSB Rationelle Stahlbearbeitung GmbH & Co. KG • Bosch Formenbau GmbH • Langer GmbH & Co. KG • ElringKlinger AG • KraussMaffei Technologies GmbH • FRIMO Sontra GmbH • M. Reuss GmbH

    CAD solutions

    The basis for automated NC programming

    Save time during NC programming and on the machine.

    • You can use a variety of analysis and preparation functions to optimize CAD data based on the desired milling quality.
    • With parametric CAD templates, you prepare your part for CAM programming with a mouse click.
    • Because Tebis can mill on meshes and surfaces, you can combine digitized and designed part areas.
    • Wizards help you prepare SPECIAL machining operations like ribs, slots and electrode machining.
    • You can derive electrodes from the part geometry using a wizard and prepare them for automatic NC programming and measurement

    CAM solutions

    Reliable, highly automated and flexible at the same time

    Tebis lets you generate efficient and reliable NC programs for all manufacturing technologies that are relevant to mold manufacturing.

    • 2.5D drilling and milling for prismatic machining
    • 3D milling and 5-axis simultaneous machining using modern high-performance tools like circle-segment cutters
    • Wire EDM for inserts
    • and much more, including deep-hole drill machining, rib and slot machining and electrode machining

    Tebis simulation technology is very beneficial: Tebis lets you plan, check and program from end to end using digital twins. The entire manufacturing environment with all machines and tools can be represented in the virtual world on a one to one basis. You retain full control over your machine hall. Only collision-checked NC programs are sent to the machine – an essential prerequisite for multi-machine operation and reduced-personnel manufacturing.

    MES ProLeiS

    Plan, control and evaluate projects

    Our ProLeiS MES software gives Tebis customers a clear picture of scheduled, ongoing and potential projects. This allows you to control your resources, optimize your production performance and ensure on-time delivery.

    MES for planning and control – on-time delivery

    • Pre-planning of your own manufacturing resources like machines for advance detection of scheduling conflicts in order inquiries
    • Manufacturing planning for ideal utilization of your own and external resources on order placement
    • Control and inform all employees in all planned implementation areas by the specified deadlines
    • Registration and documentation of faults for continuous process improvement
    • Registration and visualization of operating and machine data: for example, in the form of dashboards
    • Material management of blanks, finished parts and tools
    • Document management for CAD files, NC programs and all other manufacturing-related electronic documents.

    How mold manufacturing customers use Tebis:

    CAD software

    Manufacturing-optimized CAD design with an automated end-to-end approach

    CAD software
    Optimize CAD models

    Optimal CAD models as the basis for automated NC processes

    Optimize CAD models
    CAM software

    Automated and collision-checked: NC programs for all processes

    CAM software
    CNC programming

    Process-oriented programming: flexible and standardized

    CNC programming
    CNC automation

    Automated manufacturing processes based on digital models and manufacturing knowledge

    CNC automation
    CNC simulator

    Integrated simulation: safe machining with digital twins

    CNC simulator
    CNC drilling

    Automated CNC drilling with optimized traverse paths 

    CNC drilling
    Deep-hole drilling

    Automated deep-hole drilling for high cutting performance

    Deep-hole drilling
    2.5D milling

    2.5D milling – efficient and fully automated

    2.5D milling
    3D milling

    Free-form machining with combined strategies for optimal surfaces 

    3D milling
    5-axis simultaneous milling

    Simultaneous 5-axis milling for optimal machine performance

    5-axis simultaneous milling
    HPC milling

    Maximum cutting performance and reduced machining times through efficient HPC milling

    HPC milling
    HFC milling

    High feed-rate milling for roughing and precision prefinishing

    HFC milling
    Slot machining

    Automated slot milling – efficient and reliable 

    Slot machining
    Circle-segment cutters

    Up to 80% time savings when finishing with barrel cutters

    Circle-segment cutters
    Trimming

    5-axis trimming for demanding geometries

    Trimming
    Electrode process

    Detect, manufacture, and measure electrodes for efficient sinker EDM

    Electrode process
    Wire EDM

    Wire EDM for precise geometries and minimal radii

    Wire EDM
    Multiple setup

    Flexible planning: Clearly separate NC programming and setup

    Multiple setup
    In-process measurement

    Automatic measurement and correction within the NC process

    In-process measurement
    MES software

    Automated, transparent planning and control

    MES software
    Extra planning pays off

    On-time delivery and transparency down to the last detail

    Manufacturing planning

    Services – the complete package

    We offer far more than just a software: our goal is to ensure that you are just as pleased with our solutions as we are. Our customers are well looked after with the service contract and prize our targeted training courses. We aren't happy until you get the most out of Tebis: we therefore also support you in implementing the new solutions on site – perfectly matched to your company's individual requirements.

    Solutions

    Training, hotline, digital manufacturing environment, manufacturing expertise, software updates

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    Digital workshop

    Virtual representations of your manufacturing provide a basis for clear processes

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    Digitalizing knowledge

    We standardize your processes and help you achieve optimal capacity utilization

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    Training courses

    Training courses rapidly get participants up to speed on using the software—for consistently high productivity

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    Consulting – management and process consulting

    Deadline pressure, complex parts, price competition, fluctuating order quantities and the lack of qualified personnel – many companies are currently confronted with these challenges. We help you to critically assess and improve your processes. What sets us apart: Our consultants have outstanding consulting expertise and they also know the manufacturing industry inside-out – as can be seen from over 250 successful projects and awards such as the "Best of Consulting Mittelstand 2018" or the official quality seal of "TOP CONSULTANT 2017".

    Consulting for the industry

    Practical consulting for greater manufacturing efficiency

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    Committed to education

    Tebis is involved with many educational and research institutions for training young people. Many training centers use Tebis systems. The student version provides optimal access to the Tebis CAD/CAM world for students. 

    Would you like to learn more?

    Contact us for an individual offer. 

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