Title

Description

    The software and services solution for mold manufacturing

    For CAD, CAM and MES

    Your company manufactures and designs all types of injection molds or die casting molds, for example, in the automotive industry, for electrical equipment, in the food industry or for toys and telecommunications devices. Or you focus on laminating molds or thermoforming molds. Tebis provides you with the best possible preparation for the many challenges of the industry, including machine utilization, quality, cost-effectiveness and a lack of qualified personnel.

    With our extensive experience and expertise in mold manufacturing, we support you in improving your technical CAD/CAM processes and your organizational processes. We take a comprehensive approach to evaluating design, NC preparation, NC programming and logistics: 

    Tebis software and services provide end-to-end and highly automated overall solutions. Our portfolio includes software components specifically for CAD and CAM for mold manufacturing and MES software. And we have our own teams of consultants for individual software services as well as management and process consulting.

    Improving efficiency with Tebis

    CAD/ CAM and MES
    Very high degree of automation • Storage of knowledge in templates • Reduced-personnel manufacturing and multi-machine operation • Greater transparency with appropriate MES software
    High-quality surfaces
    CAD for geometry preparation suitable for manufacturing • Calculate NC paths on precise surfaces • Individually adjustable NC point distribution
    Maximum reliability
    Collision-checked NC programs • Integrated simulation and verification • Virtual manufacturing environment with machines, tools, clamping devices and units
    High degree of expertise
    Comprehensive and individual services • Manufacturing-related consulting

    What our customers are saying

    Numerous customers in die manufacturing around the world use Tebis solutions and benefit from our comprehensive service. Read why they decided on Tebis.

    Integrity Tool and Mold – growing strong with Tebis

    "Tebis can be used to automate many processes, and users lose no time working with different files. These benefits are especially evident when there are design changes".

    Ryan Hotchkiss, Head of manufacturing

    Integrity Tool and Mold

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    Fast and reliable

    "At the end of the day, it's not the least expensive solution, but the most cost-effective one that counts. For software solutions, that clearly means Tebis for us."

    Thomas Müller, Managing director and company founder

    RSB Rationelle Stahlbearbeitung und VARIO-Metall, Merkers, Germany

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    From zero to Tebis

    "From our first introduction to CNC manufacturing to our collaboration that has lasted many years, we have had nothing but good experiences with Tebis Software and Services."

    Tobias Theven, Head of CNC machining and foreman

    Theven Modell- und Formenbau; Schwalmtal, Nordrhein-Westfalen, Germany

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    Schneider Form GmbH • Integrity Tool & Mold Inc. Hi-Tech Mold & Engineering Inc. • Hella Werkzeug-Technologiezentrum GmbH Siebenwurst GmbH & Co. KG • DST Dräxlmaier Systemtechnik GmbH Schweiger GmbH & Co. KG • pro forma GmbH • ITH Technik GmbH Josef Weischer GmbH & Co. KG • Kremann und Esser GmbH & Co. KG RSB Rationelle Stahlbearbeitung GmbH & Co. KG • Bosch Formenbau GmbH Langer GmbH & Co. KG • ElringKlinger AG • KraussMaffei Technologies GmbH FRIMO Sontra GmbH • M. Reuss GmbH

    CAD solutions

    The basis for automated NC programming

    Save time during NC programming and on the machine.

    • You can use a variety of analysis and preparation functions to optimize CAD data based on the desired milling quality.
    • Because Tebis can mill on meshes and surfaces, you can combine digitized and designed part areas.
    • Wizards help you prepare SPECIAL machining operations like ribs, slots and electrode machining.
    • You can derive electrodes from the part geometry using a wizard and prepare them for automatic NC programming and measurement

    CAM solutions

    Reliable, highly automated and flexible at the same time

    Tebis lets you generate efficient and reliable NC programs for all manufacturing technologies that are relevant to mold manufacturing.

    • 2.5D drilling and milling for prismatic machining
    • 3D milling and 5-axis simultaneous machining using modern high-performance tools like circle-segment cutters
    • Wire EDM for inserts
    • and much more, including deep-hole drill machining, rib and slot machining and electrode machining

    Tebis simulation technology is very beneficial: Tebis lets you plan, check and program from end to end using digital twins. The entire manufacturing environment with all machines and tools can be represented in the virtual world on a one to one basis. You retain full control over your machine hall. Only collision-checked NC programs are sent to the machine – an essential prerequisite for multi-machine operation and reduced-personnel manufacturing.

    MES ProLeiS

    Plan, control and evaluate projects

    Our ProLeiS MES software gives Tebis customers a clear picture of scheduled, ongoing and potential projects. This allows you to control your resources, optimize your production performance and ensure on-time delivery.

    MES for planning and control – on-time delivery

    • Pre-planning of your own manufacturing resources like machines for advance detection of scheduling conflicts in order inquiries
    • Manufacturing planning for ideal utilization of your own and external resources on order placement
    • Control and inform all employees in all planned implementation areas by the specified deadlines
    • Registration and documentation of faults for continuous process improvement
    • Registration and visualization of operating and machine data: for example, in the form of dashboards
    • Material management of blanks, finished parts and tools
    • Document management for CAD files, NC programs and all other manufacturing-related electronic documents.

    How mold manufacturing customers use Tebis:

    CAD software specialized for manufacturing 

    Easily creating, supplementing, modifying and optimizing CAD surface models Our function packages for manufacturing-oriented design tasks ensure big savings.

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    Preparing CAD models for manufacturing

    The better a CAD model is prepared for NC manufacturing, the less time and effort needs to be invested in NC programming. In many cases, NC programming can proceed automatically in Tebis.

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    CAM software for many manufacturing methods

    Tebis CAD-CAM software lets you quickly, easily and automatically create collision-free NC programs for many manufacturing methods – including drilling, milling, turning, turning/milling, robotic milling, trimming, sinker EDM, wire EDM, 3D laser cutting, laser hardening and laser weld cladding.

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    CNC programming

    Tebis CNC programming will shorten the programming and setup time in your process chain. Tebis combines speed, reliability and a high degree of automation with the greatest possible flexibility. The portfolio includes industry-specific solutions for all areas such as 2.5D, 3D and 5-axis machining.

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    CNC automation
    Tebis Automill® evaluates the digital CAD part model and accesses a previously stored structure of digital representations of the company's manufacturing environment and the manufacturing knowledge stored in templates in order to calculate the NC programs.
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    CNC Simulator

    The Tebis CNC Simulator lets you fully plan, program and check your NC machining operations in the Tebis CNC programming environment. All of the components in your real manufacturing environment – including tools, machines, clamping devices and units – are stored down to the last detail as digital twins in the virtual programming environment. 

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    CNC drilling

    Tebis lets you program simple bores and complex multi-sided machining operations right at your CAM workplace. Strategies for centering, countersinking, reaming, thread cutting, thread milling and milling fittings are included. You benefit from automated manufacturing templates and shortened traverse paths using virtual machine technology. 

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    Deep-hole drilling

    Tebis offers an automated, reliable and complete solution for deep-hole drilling that you can use to achieve excellent high cutting performance. You can also benefit from functions such as automatic detection of spot facings or sorting and grouping of features by tilt direction and machining sequence.

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    2.5D milling

    Prismatic machining can be completely automated based on individual process libraries using Tebis template technology. Programming on the machine is eliminated and NC programming at the Tebis workstation is simple.

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    3D milling

    In free-form machining you combine all machining types – multi-sided machining with the positioned axes, 5-axis simultaneous avoidance milling and 5-axis simultaneous machining – in the Tebis Job Manager. Modern high-performance HPC, HFC and circle-segment cutters are optimally supported.

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    5-axis milling

    Tebis 5-axis milling lets you use the full potential of your expensive high-performance machines: Collision-free programs can be easily planned and calculated for all multi-axis machining operations. Simultaneous 5-axis strategies that are customized for specific manufacturing tasks make NC programming very simple – especially in combination with Tebis template technology. 

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    High-efficiency roughing

    Compared with conventional roughing, time savings of over 60 percent can be achieved with adaptive roughing using special HPC cutters with very large cutting depths. The path layout is perfectly adapted to the geometry with no full cuts. 

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    HFC milling

    HFC tools allow you to achieve high machining rates at high feed rates. Tebis calculates the residual stock with absolute precision: The maximum amount of possible material is removed. HFC tools can therefore be used optimally with Tebis, not only for roughing but also for prefinishing. 

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    Rib and slot milling

    Automated CAD and CAM functions make rib and slot milling very simple. All areas that are suitable for slot milling are automatically detected by the system and divided into categories, like the bottom, flanks and radii. These areas can then be machined using suitable strategies based on templates.

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    Circle-segment cutters

    Circle-segment cutters have a special geometry that saves you up to 80 percent of the time required for prefinishing and finishing compared to machining with ball cutters. Tebis supports all these kinds of efficient high-performance tools – because each tool can be modeled with precise attention to detail in the virtual CAM environment. 

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    Trimming

    Quickly and reliably generate toolpaths for 5-axis trimming of parts with Tebis. Collisions with other component areas, clamping devices and machine components are excluded. Offline programming lets you avoid tedious teach-in and unproductive use of the machine. 

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    Sinker EDM

    Tebis puts you in control of the complexities of sinker EDM – from automatic detection and convenient, database-supported design through methodical NC machining to measurement of the finished electrodes.

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    Wire EDM

    Tebis provides wire EDM functions for precisely manufactured parts with highly complex geometry, maximum quality requirements and the smallest corner radii: for example, components in die and mold manufacturing and the medical and aerospace industries. 

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    Multiple setup

    Tebis lets you separate NC programming and setup planning. NC programming and machining can be done independently in terms of time and organization. Parts and clamping devices are also protected from collisions.

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    In-process measurement

    Establish the necessary process reliability during unattended late shifts and night shifts with automatic checking and correction of part orientation and blank dimensions. This lets you make the best possible use of highly automated machine centers.

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    MES software for manufacturing management 

    ProLeiS MES software gives you a clear view of planned, ongoing and potential projects. With ProLeiS, you can plan and control your resources, deliver on time and evaluate order data. This lets you optimize your manufacturing processes and production capacity.

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    Why precise manufacturing planning is worthwhile

    Companies that plan single part manufacturing based on a bill of materials ensure a high degree of accuracy. A detailed overview and clear workflows simplify manufacturing control. The results: fewer errors, faster processing and greater flexibility. ProLeiS MES provides greater transparency and optimized organization.

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    Services – the complete package

    We offer far more than just a software: our goal is to ensure that you are just as pleased with our solutions as we are. Our customers are well looked after with the service contract and prize our targeted training courses. We aren't happy until you get the most out of Tebis: we therefore also support you in implementing the new solutions on site – perfectly matched to your company's individual requirements.

    Tebis services for all your software needs

    Tebis is a partner that you can rely on. With personal consulting, professional installation and configuration of your processes and qualified technical support, we’ve reliably supported our customers for over 30 years.

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    Digital manufacturing environment

    We prepare exact virtual models of your manufacturing environment. This way your Tebis installation knows all about your machines, tools, units and controls. The flow of information from design to manufacturing is transparent, and this provides a solid foundation for further automation.

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    Digital manufacturing knowledge

    We evaluate your processes and manufacturing methods for standards, derive templates from these and integrate the knowledge in your Tebis installation. You’ll optimize your programming and machine capacity.

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    Trainings

    We teach your employees how to use the software and present the latest developments in training programs and webinars. After a training course, you’ll be able to meet targets faster and work more flexibly.

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    Consulting – management and process consulting

    Deadline pressure, complex parts, price competition, fluctuating order quantities and the lack of qualified personnel – many companies are currently confronted with these challenges. We help you to critically assess and improve your processes. What sets us apart: Our consultants have outstanding consulting expertise and they also know the manufacturing industry inside-out – as can be seen from over 250 successful projects and awards such as the "Best of Consulting Mittelstand 2018" or the official quality seal of "TOP CONSULTANT 2017".

    Tebis Consulting

    Do you lack the time and contacts to critically evaluate and optimize your own management issues and processes? Our experienced consultants are from the manufacturing industry. They have a high degree of expertise in communication and know the model, die and mold manufacturing industry inside-out.

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    Process consulting

    We support you in reducing your project processing time and expenditure for individual work steps. We work together to improve the flow of information, the processes in NC programming and the productivity of your machines.

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    Management consulting

    We develop new strategies to keep your company competitive into the future. We work together to set realistic entrepreneurial goals, identify individual measures and strategies, improve project management and find new ways to motivate your employees.

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    Our consulting approach

    Tebis has developed aprocedure specific to the industry that has led to success in hundreds of projects. It’s always tailored to the specific requirements of our customers.
    We develop realistic solution approaches and work with you to implement the resulting concept.

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    Committed to education

    Tebis is involved with many educational and research institutions for training young people. Many training centers use Tebis systems. The student version provides optimal access to the Tebis CAD/CAM world for students. 

    Would you like to learn more?

    Contact us for an individual offer. 

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