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Description

    Challenges in production machining

    As a Tebis user in production machining, you can benefit from the simple and logical structure of the CAD/CAM software and the flexible options for automation. The software uses digital twins of your manufacturing equipment. The result is standardized and reliable manufacturing processes that allow you to minimize your setup time and tool costs and optimize machine run time – while continuing to manufacture at the same high quality.

    From welded structures to eccentric shafts

    The applications for Tebis in machine manufacturing are as wide-ranging as is ingenuity itself in the industry. Whether it’s from solid material, cast, forged or welded structures – machine manufacturers produce parts for highly diverse applications. This is achieved quickly and at the highest quality using Tebis CAD/CAM technology. 

     

    Welded structures

    Your large welded structures already create a great deal of value. The Tebis simulation methods ensure maximum reliability in subsequent machining.

    Small parts

    You can machine all parts in the shortest time with your stored manufacturing knowledge and standardized NC programming from Tebis. The question of CAM or control programming is eliminated.

    Spiral mandrel

    If you use many different technologies in manufacturing, like turning, milling and drilling, to wire EDM or deep drilling, Tebis lets you use them all in a compact system. This reduces risk and creates efficiency.

    Housing

    When remachining castings, the NC verification integrated in the CAD/CAM software ensures reliability and efficiency. Reliable NC programs also facilitate automation and multi-machine operation.

    Functional elements

    Optimally utilize large machines that have high hourly costs. A virtual manufacturing environment and digitalized manufacturing knowledge ensure that this process is automated and efficient.  

    Eccentric shaft

    You can manage many different tools like shaping and side-milling tools in turning/milling. Control machine units like main and secondary spindles in Tebis, including part transfer.

    Reasons why Tebis is right for your machine manufacturing

    High quality
    High manufacturing quality • CAD for geometry preparation suitable for manufacturing
    Efficient
    Fast NC programming with templates • One system for all manufacturing technologies • Optimally utilize machines
    Reliable
    Integrated NC verification • True-to-life digital twins of manufacturing equipment
    Expert
    Process consulting with decades of industry experience • Implementation service for turnkey processes

    Whitepaper on digitization in mechanical engineering

    White paper: Digitalization in production machining

    A revolution in manufacturing
    The requirements for single part and small series manufacturing in production machining and systems manufacturing are continuously increasing

    Download whitepaper

    Software

    Tebis CAD/CAM software for machine manufacturing

    Whether it’s for data import, preparing parts for NC programming or machining with a wide range of technologies, the Tebis product model always has the right solution. Based on your requirements, we configure precisely the modules that can help you  

    Optimize CAD models

    Optimal CAD models as the basis for automated NC processes

    Optimize CAD models
    CAD interfaces

    CAD interfaces for reliable data transfer

    CAD interfaces
    CNC programming

    Process-oriented programming: flexible and standardized

    CNC programming
    CNC automation

    Automated manufacturing processes based on digital models and manufacturing knowledge

    CNC automation
    CNC simulator

    Integrated simulation: safe machining with digital twins

    CNC simulator
    Multiple setup

    Flexible planning: Clearly separate NC programming and setup

    Multiple setup
    CNC drilling

    Automated CNC drilling with optimized traverse paths 

    CNC drilling
    Deep-hole drilling

    Automated deep-hole drilling for high cutting performance

    Deep-hole drilling
    CNC turning

    Seamlessly integrate CNC turning into your Tebis environment

    CNC turning
    Turn-milling

    Complete machining on multitasking machines

    Turn-milling
    2.5D milling

    2.5D milling – efficient and fully automated

    2.5D milling
    3D milling

    Free-form machining with combined strategies for optimal surfaces 

    3D milling
    5-axis simultaneous milling

    Simultaneous 5-axis milling for optimal machine performance

    5-axis simultaneous milling
    HPC milling

    Maximum cutting performance and reduced machining times through efficient HPC milling

    HPC milling
    HFC milling

    High feed-rate milling for roughing and precision prefinishing

    HFC milling
    Circle-segment cutters

    Up to 80% time savings when finishing with barrel cutters

    Circle-segment cutters
    In-process measurement

    Automatic measurement and correction within the NC process

    In-process measurement

    Our customers

    Machine manufacturing companies around the world use Tebis solutions and benefit from our comprehensive service. Read why they chose Tebis.

    Success from switching technologies

    "Using Tebis, we’ve developed a very reliable and highly efficient machining process for our 5-axis technology." Roger Wadell (left), Gunnar Persson (right), responsible for work preparation and production engineering"

    MV USAB, Smedjebacken, Sweden

    Read full story
    Top-quality manufacturing processes

    "Everything works much better now."

    Wolfgang Häge, Head of IT

    AFS Entwicklungs- und Vertriebs GmbH, Horgau, Germany

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    Reducing downtime through automation

    “With our previous software we had four programming seats to support four machines. With Tebis we have gotten that down to one seat and the machines can’t keep up with what we are programming.”

    Craig Rollag, Production Supervisor

    Tennant Company, Minneapolis, MN, United States

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    Double the productivity with Tebis and ProLeiS

    "With the help of Tebis and ProLeiS, our machines are now operating at 90% capacity. We now need only three to four weeks for machining operations that used to take six to eight weeks." 

    Rolf Hädicke, Managing director

    PS-Prototypenschmiede GmbH, Leinfelden-Echterdingen, Germany

    Read full story

    Toyota Motorsport GmbH • Motofil Servicios, LDA • PS-Prototypenschmiede GmbH • Berghoff GmbH & Co. KG • KUKA Industries GmbH & Co. KG • MV USAB • KEKEISEN GmbH & Co. KG • Kurtz GmbH • MABI AG • AFS Entwicklungs- und Vertriebs GmbH • Tennant Company • Delta Vigo, S.L. • LTI-Metalltechnik GmbH • Mühlbauer Maschinenbau mbH • Sandvik Coromant • Walter AG

    Services

    Our services for your CAD/CAM processes

    We offer far more than just software: Our goal is to ensure that you’re just as pleased with our solutions as we are. We advise you, work together to find the right process structures and support you in implementation.

    Solutions

    Training, hotline, digital manufacturing environment, manufacturing expertise, software updates

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    Digital workshop

    Virtual representations of your manufacturing provide a basis for clear processes

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    Digitalizing knowledge

    We standardize your processes and help you achieve optimal capacity utilization

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    Training courses

    Training courses rapidly get participants up to speed on using the software—for consistently high productivity

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    Consulting

    Management and process consulting from Tebis Consulting

    We help you critically assess and improve your company and your processes. What sets us apart: Not only do our consultants have outstanding consulting expertise, they also know the machine manufacturing industry inside-out – as can be seen from over 250 successful projects and awards, like the "Best of Consulting Mittelstand 2018" from the Wirtschaftswoche magazine.

    Consulting for the industry

    Practical consulting for greater manufacturing efficiency

    More…

    Active in education

    Tebis is involved with many educational and research institutions for training young people. Many training centers use Tebis systems. The student version provides optimal access to the Tebis CAD/CAM world for students.

    Would you like to learn more?

    We’ll be happy to answer your questions about topics like:

    • Complex manufacturing tasks
    • Digital twins
    • Software and services