Title

Description
    Contact Icon

    CNC programming – automated and reliable

    For shorter programming and setup time

    The time between order receipt and delivery deadline in the manufacturing industry is becoming shorter and shorter. At the same time, components are becoming more complex, and surface quality requirements are becoming more demanding. Programming and setup must be performed in parallel with machine uptime, and multiple machines must be effectively coordinated. Fluctuating order quantities and a lack of qualified personnel are creating a demand for highly dynamic and easily automated processes.

    Tebis combinesspeed, safety and a high degree of automation witht maximum flexibility in CNC programming and provides industry-specific solutions for all applications, like 2.5D, 3D and 5-axis machining. All CNC programming solutions can be combined together.Tebis lets you mill directly on surfaces or on meshes.

    The manufacturing process with Tebis: You’ll prepare CAD data for CNC programming. You can use NC templates for highly automated CNC programming based on the structured data. Digital twins of your real tools, machines and clamping devices and the entire manufacturing knowledge of your company are stored in individual process libraries. If necessary, you can simulate and optimize the NC programs, which are then sent to the machine with complete collision checking.

     

    Automated single-part manufacturing
    Store knowledge in standardized NC templates • Quickly train new employees • Respond fast to changes • Maintain a consistent quality standard
    Maximum reliability
    Collision-checked NC programs • Integrated simulation and verification • Virtual manufacturing environment with machines, tools, clamping devices and units
    Make ideal use of resources
    External setup and multiple setups • Optimal traverse movements • Lower tool costs thanks to consistent use of standard tools • Automated measurement and checking in the CAM system

    Import design data

    You can design with Tebis or import design data via interfaces. Tebis provides standard and direct interfaces to all common CAD systems. Not just geometric data on the blank, finished component and clamping devices but also structural information like assembly, layer, set and filter structures and colors can be imported. Drilling features as well as product and manufacturing information can also be imported. Tebis also has special interfaces, including reading in features, for simple CNC programming.

    Preparing parts

    You can ensure that only high-quality surfaces are milled during component preparation. You can analyze and structure the component. You can close holes, adjust transitions and create extension and overrun surfaces. You’ll benefit from standardized CAD templates that enable many of these work steps to be completely automated for different parts.

    You’llsimultaneously establish the optimal prerequisites for automated NC programming:You can separate out elements and topologies, automatically split up milling areas and determine the appropriate manufacturing methods.

    You can also create clamping systems as CAD models for multiple setups. For electrode machining, the entire electrode is generated using a wizard. All machining information is automatically transferred to the model for prismatic machining or turning.

    video thumbnail
    View video / contact form
    Please select the Preference cookies to activate the display.
    Activate cookies
    Straight to CAM programming with automated CAD templates
    Quickly update blank, fill surfaces and extension surfaces for component variants with a parametric design.
    Automatically split up milling areas
    Separate topologies

    Logical operating sequences and automated CNC programming

    CNCprogramming with Tebis is fast and straightforward. With the Job Manager and Tebis NCJob technology, you can create and manage all NC programs for all technologies you need for manufacturing a part – from milling and turning to hardening. It represents the complete manufacturing process with clearly structured operating sequences.

    CAM machining templates support you in standardizing your CAM programming throughout your company. CAM programmers simply select the initial blank and collision bodies and start the automated CNC calculation. The best machining strategy for the selected machine is automatically assigned, with preference given to standard tools of the appropriate lengths based on the integrated collision avoidance strategies. Especially practical: Interactively defined milling areas from previous NCJobs are automatically applied. How to optimally use short tools: Milling areas that can’t be manufactured collision-free with short tools are transferred to the subsequent job, where they’re machined with a longer tool.

    If desired, you can quickly and easily prepare a safe 5-sided machining operation.

    Check the tilt direction with the integrated tilt direction preview and adjust it interactively. You can prepare the next component for CNC programming while programs are still being automatically calculated in the background.

    video thumbnail
    View video / contact form
    Please select the Preference cookies to activate the display.
    Activate cookies
    The Tebis Job Manager guides you logically through CAM programming.
    video thumbnail
    View video / contact form
    Please select the Preference cookies to activate the display.
    Activate cookies
    Highly automated creation of NC programs for machining pockets: Copy the template and start the calculation – and the NC program is done.
    video thumbnail
    View video / contact form
    Please select the Preference cookies to activate the display.
    Activate cookies
    Automatically apply milling areas from the previous job.

    Optimize and output CNC programs

    You can reduce the number of machining tools, adjust the automatically determined tool length if necessary, and if required, modify the clamping setup. Simulate the CNC program and check the machining again for collisions with all components in the CAM environment – including material removal simulation. If collisions are detected, have the milling areas automatically reduced or easily convert 3-access toolpaths into 5-axis simultaneous toolpaths. Output the NC programs as NC code with postprocessors precisely configured to your machines and controls.

    Material removal simulation ensures safe and reliable collision control – the actual material on the model is reliably monitored at all times during machining and is checked against both the tool and all machine components. The blank is updated in each machining step.
    video thumbnail
    View video / contact form
    Please select the Preference cookies to activate the display.
    Activate cookies
    video thumbnail
    View video / contact form
    Please select the Preference cookies to activate the display.
    Activate cookies
    Check and correct toolpaths based on digital twins in the CAM environment.
    Full control: Tebis postprocessors are precisely matched to the machine control

    What our customers are saying

    Reducing downtime through automation

    “With our previous software we had four programming seats to support four machines. With Tebis we have gotten that down to one seat and the machines can’t keep up with what we are programming.”

    Craig Rollag, Production Supervisor

    Tennant Company, Minneapolis, MN, United States

    Read full story
    Exploiting potential with Tebis

    "Tebis significantly reduces the time needed for NC programming and simultaneously increases reliability."

    Michael Holmström, Managing director

    Swepart Verktyg i Tyringe AB, Tyringe, Sweden

    Read full story

    You might also like

    Related topics

    CNC automation
    Tebis Automill® evaluates the digital CAD part model and accesses a previously stored structure of digital representations of the company's manufacturing environment and the manufacturing knowledge stored in templates to calculate the NC programs.
    More...
    CNC simulator

    The Tebis CNC Simulator lets you fully plan, program and check your NC machining operations in the Tebis CNC programming environment. All of the components in your real manufacturing environment – including tools, machines, clamping devices and units – are stored down to the last detail as digital twins in the virtual programming environment. 

    More...
    Multiple setup

    Tebis lets you separate NC programming and setup planning. NC programming and machining can be done independently in terms of time and organization. Parts and clamping devices are also protected from collisions.

    More...
    CAD software specialized for manufacturing 

    Designers, planners and NC programmers use Tebis CAD modules for manufacturing-related design tasks. This goes quickly and is highly automated with parametric/associative surface and solid technology. Creating, supplementing, modifying and improving CAD models ensure large savings – also in subsequent processes. 

    More...
    In-process measurement

    Establish the necessary process reliability during unattended late shifts and night shifts with automatic checking and correction of part orientation and blank dimensions. This lets you make the best possible use of highly automated machine centers.

    More...
    MES software for manufacturing management 

    ProLeiS MES gives you a clear view of planned, ongoing, and potential projects.

    With ProLeiS, you can plan and control your resources, deliver on time, and evaluate order data.

    This full visibility lets you optimize your manufacturing processes and production capacity.

    More...