Title
Description

    End-to-end milling and turning on a mill-turn machining center

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    The story of the part

    This engine case, including the fixture, was designed and programmed in Tebis and then manufactured entirely on a mill-turn machine from DMG Mori. Different strategies were used depending on the specific manufacturing task. 

    • Manufacturing-ready design: The part and fixture were designed parametrically in Tebis
    • Time savings: For example, through optimized connection paths and very fast calculation of toolpaths in the CAM environment
    • Maximum safety: Realistic machining simulation in Tebis, including all machine movements and head collision control, allows use in extremely tight machining situations
    • Very high surface quality: Thanks to features including double clamping for smooth machine movements and targeted machining of flanks and residual stock areas with barrel cutters
    • A wide variety of turning strategies: Adaptive turning, eccentric turning, 5-axis and 6-axis interpolation turning
    • Milling strategies for every challenge: 4- and 5-axis simultaneous spiral machining, simultaneous pocket milling, efficient machining of undercuts, and much more


    Part and machining

    Target market:

    Aerospace

    Machine:

    DMC 85H Monoblock FD

    Control:

    Siemens 840DSL

    CAD/CAM software:

    Tebis

    Machining tools:

    SECO Tools

    Clamping devices:

    First setup: HWR INO Flex VL60
    Second setup: Aluminum fixture – designed and programmed with Tebis

    Material:

    Aluminum 7075

    Dimensions:

    Ø 500 mm × 350 mm

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    Additional videos

    Short clips

    Adaptive turning for high material removal rate

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    3-axis or 5-axis simultaneous roughing, depending on the application

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    Safe, dynamic 5-axis simultaneous roughing with uniform stock allowance

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    Off-center turning, 4- and 6-axis interpolation turning

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    Controlled pre-finishing and finishing with low tool wear: 5-axis simultaneous spiral machining and 5-axis simultaneous plunge milling 

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    Time-saving finishing with barrel cutters

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    Rapid calculation of 5-axis simultaneous toolpaths

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    Any questions?

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