Title
Description

    Bermont Gage & Automation Gains 50-60% Programming Efficiency with Tebis

    Company

    Bermont Gage & Automation

    Location

    Fraser, Michigan, USA

    Sector

    Machinery and equipment

    Assembly automation

    Custom machinery

    Published

    2026

    The decision was further reinforced by Bermont’s shop floor supervisor, who had previous experience with Tebis and was impressed by its advances in automation and parametric programming.

    Bermont Gage & Automation

    Situation

    Bermont Gage & Automation is a precision machining company, specializing in high-mix, custom parts with tight tolerances and unusual geometries. Programmers routinely create six to seven new-part programs per day, making efficiency, consistency, and reliability essential to maintaining margins and meeting customer timelines.

    Before Tebis, programmers often had to create separate toolpaths for individual features, build supporting geometry, and spend significant time troubleshooting cutter paths. The result was inconsistent output, machining disruptions, and lost programming time.

    Bermont’s investment in Tebis was supported, in part, by a State of Michigan manufacturing grant. Flexible subscription and perpetual licensing options also aligned with the company’s business objectives. The decision was further reinforced by Bermont’s shop floor supervisor, who had previous experience with Tebis and was impressed by its advances in automation and parametric programming.

    Solution

    Bermont Gage purchased Tebis in December 2025 and began full implementation in early February. The team initially focused on building a strong foundation of tool libraries, collision parameters, templates, and automation logic, working closely with Tebis America’s support team.

    Key improvements included:
     

    • Feature-based automation for hole making and repetitive prismatic features, replacing operator-dependent methods with standardized strategies.
    • High-quality cutter paths and machineaccurate posts, providing more predictable machine behavior
    • Digital collision checking and simulation, increasing confidence that programs will run safely before reaching the machine.
    • A unified CAD/CAM environment, reducing manual CAD work and the need for secondary tools.
    • Knowledge capture and standardization, preserving experienced programmers’ expertise and transferring proven strategies to new employees.

    Results

    Since implementing Tebis, Bermont Gage has achieved an estimated 50–60% increase in programming efficiency, with projected labor savings expected to recover the initial investment in approximately 18 months.

     Additional benefits include greater shop-floor confidence, standardized machining quality, reduced rework and fewer crashes, and more competitive quoting based on lower programmingtime assumptions. The team also achieved immediate success programming complex parts involving unusual pipe taps, mixed geometries, and intricate hole types.

    Conclusion

    Tebis has created a more efficient, predictable, and scalable programming environment for Bermont Gage. Automation, reliable toolpaths, accurate simulation, and standardized machining knowledge are enabling the company to confidently pursue increasingly complex work.

    Bermont is now positioned to expand into areas such as defense industry part production and mold machining. Opportunities that were previously considered too risky because of software limitations. Tebis has become an important part of the company’s strategy to improve margins, maintain consistent quality, and support future growth.

    For more information on Tebis email 

    info@tebisusa.com