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Description

    Part for fluid engineering: Based on high-precision manufacturing, full simulation, maximum efficiency

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    The part

    This sophisticated part for fluid engineering turns distinctive blades, precise free-form surfaces and a striking honeycomb structure into a true manufacturing challenge. Programmed with state-of-the-art, 5-axis strategies and implemented with high precision on a machine equipped with an NC rotary pivot table, this part unleashes the full effectiveness of an end-to-end, simulated process chain. Powerful tools, smart machining strategies, and maximum process reliability super charge your efficiency and quality.

    • Ultra-high precision thanks to the use of an NC rotary pivot table:: Stable, high-precision positioning delivers optimum results – even with complex geometries in all 5 axes.

    • Powerful tools: Tools from MMC Hartmetall / Mitsubishi Materials ensure excellent cutting conditions, long tool life, and reliable processes.

    • Full control over all machine movements: All movements are controlled directly from the CAD/CAM system – to deliver maximum transparency and reproducible process reliability.

    • Complete simulation for maximum safety: The entire machining process is realistically simulated, including traverse paths, collision checking, and limit switch monitoring.


    • Efficient 5-axis machining strategies: Adaptive roughing strategies, spiral plunging, and simultaneous 5-axis movements ensure fast and reliable machining.

    • Perfect surfaces in ribs and flow channels::

      Fine steps and optimally coordinated toolpaths guarantee high-quality surfaces – ideal for parts used in fluid engineering.

    • Smart combination of modern milling geometries: The combination of ball, torus, and circular segment cutters specifically aims to integrate full-cutting, roughing, and residual material machining for ultra-high efficiency.

    Technical facts and manufacturing setup

    Target market:

    Aerospace

    CAD/CAM software:

    Tebis 4.1

    Machine:

    Hermle C42

    Milling tools:

    MMC Hartmetall, MITSUBISHI MATERIALS

    Material:

    Alu 7075

    Dimensions:

    Blank: 400 x 220 x 110 mm

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