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Description

    Challenges in machine manufacturing

    As a Tebis user in machine manufacturing, you can benefit from the simple and logical structure of the CAD/CAM software and the flexible options for automation. The software uses digital twins of your manufacturing equipment. The result is standardized and reliable manufacturing processes that allow you to minimize your setup time and tool costs and optimize machine run time – while continuing to manufacture at the same high quality.

    From welded structures to eccentric shafts

    The applications for Tebis in machine manufacturing are as wide-ranging as is ingenuity itself in the industry. Whether it’s from solid material, cast, forged or welded structures – machine manufacturers produce parts for highly diverse applications. This is achieved quickly and at the highest quality using Tebis CAD/CAM technology. 

     

    Welded structures

    Your large welded structures already create a great deal of value. The Tebis simulation methods ensure maximum reliability in subsequent machining.

    Small parts

    You can machine all parts in the shortest time with your stored manufacturing knowledge and standardized NC programming from Tebis. The question of CAM or control programming is eliminated.

    Spiral mandrel

    If you use many different technologies in manufacturing, like turning, milling and drilling, to wire EDM or deep drilling, Tebis lets you use them all in a compact system. This reduces risk and creates efficiency.

    Housing

    When remachining castings, the NC verification integrated in the CAD/CAM software ensures reliability and efficiency. Reliable NC programs also facilitate automation and multi-machine operation.

    Functional elements

    Optimally utilize large machines that have high hourly costs. A virtual manufacturing environment and digitalized manufacturing knowledge ensure that this process is automated and efficient.  

    Eccentric shaft

    You can manage many different tools like shaping and side-milling tools in turning/milling. Control machine units like main and secondary spindles in Tebis, including part transfer.

    Reasons why Tebis is right for your machine manufacturing

    High quality
    High manufacturing quality • CAD for geometry preparation suitable for manufacturing
    Efficient
    Fast NC programming with templates • One system for all manufacturing technologies • Optimally utilize machines
    Reliable
    Integrated NC verification • True-to-life digital twins of manufacturing equipment
    Expert
    Process consulting with decades of industry experience • Implementation service for turnkey processes

    Software

    Tebis CAD/CAM software for machine manufacturing

    Whether it’s for data import, preparing parts for NC programming or machining with a wide range of technologies, the Tebis product model always has the right solution. Based on your requirements, we configure precisely the modules that can help you  

    Preparing CAD models for manufacturing

    The better a CAD model is prepared for NC manufacturing, the less time and effort needs to be invested in NC programming. In many cases, NC programming can proceed automatically in Tebis.

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    CAD interfaces for smooth data transfer

    Establish connections to other CAD systems via direct and standard interfaces. Our CAD interfaces ensure a smooth, two-way and extremely reliable data transfer.

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    CNC programming

    Tebis CNC programming will shorten the programming and setup time in your process chain. Tebis combines speed, reliability and a high degree of automation with the greatest possible flexibility. The portfolio includes industry-specific solutions for all areas such as 2.5D, 3D and 5-axis machining.

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    CNC automation
    Tebis Automill® evaluates the digital CAD part model and accesses a previously stored structure of digital representations of the company's manufacturing environment and the manufacturing knowledge stored in templates in order to calculate the NC programs.
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    CNC Simulator

    The Tebis CNC Simulator lets you fully plan, program and check your NC machining operations in the Tebis CNC programming environment. All of the components in your real manufacturing environment – including tools, machines, clamping devices and units – are stored down to the last detail as digital twins in the virtual programming environment. 

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    Multiple setup

    Tebis lets you separate NC programming and setup planning. NC programming and machining can be done independently in terms of time and organization. Parts and clamping devices are also protected from collisions.

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    CNC drilling

    Tebis lets you program simple bores and complex multi-sided machining operations right at your CAM workplace. Strategies for centering, countersinking, reaming, thread cutting, thread milling and milling fittings are included. You benefit from automated manufacturing templates and shortened traverse paths using virtual machine technology. 

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    Deep-hole drilling

    Tebis offers an automated, reliable and complete solution for deep-hole drilling that you can use to achieve excellent high cutting performance. You can also benefit from functions such as automatic detection of spot facings or sorting and grouping of features by tilt direction and machining sequence.

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    CNC turning

    You can create reliable, collision-checked CNC programs for your lathes in the complete digital Tebis manufacturing environment. This enables you to quickly and reliably manufacture both simple and complex components.

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    Turn-milling

    With Tebis, you can provide NC programs to machines with turning, milling and drilling functions. The operation of turn-milling machines with the least possible user intervention and monitoring poses special requirements for the CAD/CAM process.

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    2.5D milling

    Prismatic machining can be completely automated based on individual process libraries using Tebis template technology. Programming on the machine is eliminated and NC programming at the Tebis workstation is simple.

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    3D milling

    In free-form machining you combine all machining types – multi-sided machining with the positioned axes, 5-axis simultaneous avoidance milling and 5-axis simultaneous machining – in the Tebis Job Manager. Modern high-performance HPC, HFC and circle-segment cutters are optimally supported.

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    5-axis milling

    Tebis 5-axis milling lets you use the full potential of your expensive high-performance machines: Collision-free programs can be easily planned and calculated for all multi-axis machining operations. Simultaneous 5-axis strategies that are customized for specific manufacturing tasks make NC programming very simple – especially in combination with Tebis template technology. 

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    High-efficiency roughing

    Compared with conventional roughing, time savings of over 60 percent can be achieved with adaptive roughing using special HPC cutters with very large cutting depths. The path layout is perfectly adapted to the geometry with no full cuts. 

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    HFC milling

    HFC tools allow you to achieve high machining rates at high feed rates. Tebis calculates the residual stock with absolute precision: The maximum amount of possible material is removed. HFC tools can therefore be used optimally with Tebis, not only for roughing but also for prefinishing. 

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    Circle-segment cutters

    Circle-segment cutters have a special geometry that saves you up to 80 percent of the time required for prefinishing and finishing compared to machining with ball cutters. Tebis supports all these kinds of efficient high-performance tools – because each tool can be modeled with precise attention to detail in the virtual CAM environment. 

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    In-process measurement

    Establish the necessary process reliability during unattended late shifts and night shifts with automatic checking and correction of part orientation and blank dimensions. This lets you make the best possible use of highly automated machine centers.

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    Our customers

    Machine manufacturing companies around the world use Tebis solutions and benefit from our comprehensive service. Read why they chose Tebis.

    Success from switching technologies

    "Using Tebis, we’ve developed a very reliable and highly efficient machining process for our 5-axis technology." Roger Wadell (left), Gunnar Persson (right), responsible for work preparation and production engineering"

    MV USAB, Smedjebacken, Sweden

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    Top-quality manufacturing processes

    "Everything works much better now."

    Wolfgang Häge,Head of IT

    AFS Entwicklungs- und Vertriebs GmbH, Horgau, Germany

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    Reducing downtime through automation

    “With our previous software we had four programming seats to support four machines. With Tebis we have gotten that down to one seat and the machines can’t keep up with what we are programming.”

    Craig Rollag, Production Supervisor

    Tennant Company, Minneapolis, MN, United States

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    Double the productivity with Tebis and ProLeiS

    "With the help of Tebis and ProLeiS, our machines are now operating at 90% capacity. We now need only three to four weeks for machining operations that used to take six to eight weeks.

    Rolf Hädicke, Managing director

    PS-Prototypenschmiede GmbH, Leinfelden-Echterdingen, Germany

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    Toyota Motorsport GmbH • Motofil Servicios, LDA • PS-Prototypenschmiede GmbH • Berghoff GmbH & Co. KG • KUKA Industries GmbH & Co. KG • MV USAB • KEKEISEN GmbH & Co. KG • Kurtz GmbH • MABI AG • AFS Entwicklungs- und Vertriebs GmbH • Tennant Company • Delta Vigo, S.L. • LTI-Metalltechnik GmbH • Mühlbauer Maschinenbau GmbH • Sandvik Coromant • Walter AG

    Services

    Our services for your CAD/CAM processes

    We offer far more than just software: Our goal is to ensure that you’re just as pleased with our solutions as we are. We advise you, work together to find the right process structures and support you in implementation.

    Tebis services for all your software needs

    Tebis is a partner that you can rely on. With personal consulting, professional installation and configuration of your processes and qualified technical support, we’ve reliably supported our customers for over 30 years.

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    Digital manufacturing environment

    We prepare exact virtual models of your manufacturing environment. This way your Tebis installation knows all about your machines, tools, units and controls. The flow of information from design to manufacturing is transparent, and this provides a solid foundation for further automation.

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    Digital manufacturing knowledge

    We evaluate your processes and manufacturing methods for standards, derive templates from these and integrate the knowledge in your Tebis installation. You’ll optimize your programming and machine capacity.

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    Trainings

    We teach your employees how to use the software and present the latest developments in training programs and webinars. After a training course, you’ll be able to meet targets faster and work more flexibly.

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    Consulting

    Management and process consulting from Tebis Consulting

    We help you critically assess and improve your company and your processes. What sets us apart: Not only do our consultants have outstanding consulting expertise, they also know the machine manufacturing industry inside-out – as can be seen from over 250 successful projects and awards, like the "Best of Consulting Mittelstand 2018" from the Wirtschaftswoche magazine.

    Tebis Consulting

    Do you lack the time and contacts to critically evaluate and optimize your own management issues and processes? Our experienced consultants are from the manufacturing industry. They have a high degree of expertise in communication and know the model, die and mold manufacturing industry inside-out.

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    Management consulting

    We develop new strategies to keep your company competitive into the future. We work together to set realistic entrepreneurial goals, identify individual measures and strategies, improve project management and find new ways to motivate your employees.

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    Our consulting approach

    Tebis has developed aprocedure specific to the industry that has led to success in hundreds of projects. It’s always tailored to the specific requirements of our customers.
    We develop realistic solution approaches and work with you to implement the resulting concept.

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    Active in education

    Tebis is involved with many educational and research institutions for training young people. Many training centers use Tebis systems. The student version provides optimal access to the Tebis CAD/CAM world for students.

    Would you like to learn more?

    We’ll be happy to answer your questions about topics like:

    • Complex manufacturing tasks
    • Digital twins
    • Software and services