Tebis 4.1 Release 12

Expanded system integration, higher machining quality, and automated processes

The goal is to further improve performance, integrated safety, and the use of existing machines in different manufacturing scenarios.

Integration: Enhanced data continuity with CATIA 3DEXPERIENCE
With a new interface for CATIA 3DEXPERIENCE, Tebis now supports direct CAD data import from Dassault Systèmes’ platform in 3DXML format. Functionally, the integration is based on the established CATIA V5 interface, enabling seamless further processing within existing Tebis workflows. This gives users a structured way to integrate CAD data from modern system landscapes into their manufacturing processes without media irregularities.

3D design and SmartOps: Extensions for end-to-end processes
Tebis 4.1 Release 12 includes enhancements of 3D design and SmartOps Technology as well. Model information is now available dynamically, analysis functions can be configured based on context, and geometries can be colored automatically. Overall, this further bolsters the consistency of the data foundation for downstream CAM programming. Design and manufacturing processes are more tightly integrated, supporting automated workflows throughout the entire process.

CAM machining: Expansions for greater process safety and consistent results
For 2.5D and 3D machining, targeted refinements have been introduced to improve machining quality and process safety. 

2.5D machining and feature machining
In 2.5D machining, reliefs on cutting edges can be controlled precisely and machined safely with special tools like key (lollipop) cutters. These strategies are designed to remove material efficiently while achieving stable machining results.
The machine head is now checked against defined protected surfaces in feature machining as well. This allows potential collisions to be detected early on, ensuring safe machining from start to finish.

3D milling
In 3D milling, key machining control functions have been refined. Direct definition of the tilt axis in the NCJob, along with standardized projection logic, results in significantly more consistent machining and even better surface quality.

Drilling
For thread tapping, the new “Remove chips” strategy significantly increases the stability of deep thread machining. After each machining stroke, the tool is deliberately retracted out of the bore, chips are removed reliably, and the tool is relubricated if necessary. This enables a noticeable increase in process safety and tool life.

Automation: more efficient NC programming and job planning
Another focus of this release is on automating CAM programming and job planning processes. Rules can be used to automatically sort NCJobs. Programmers still enjoy flexibility when creating machining operations, but the order in which the operations are executed on the machine is optimized for the process—with fewer tool changes and shorter machining times.

In addition, automatic nesting of stanchions and base plates has been expanded. For laser cutting and trimming, parts can be arranged more efficiently, reducing waste and throughput time.

“The demands on manufacturing are increasing, especially where different systems and processes come together,” says Torsten Fiedler, Product Management Team Leader at Tebis, in summary. “With Release 12, we’ve introduced targeted refinements of functions in these areas—from data integration and machining to automated job planning. The goal is to reduce users’ workload while further improving the stability of processes.”