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Application Days at WALDRICH COBURG: Did you miss this event?
Safe processing and reduced costs for the future
You can still benefit and see the summaries
Topics
In the Application Days at WALDRICH COBURG on June 29 and 30, 2022, the focus was on how to align processes for future viability in the manufacture of large molds in die and mold manufacturing. The following three questions were addressed: How can my manufacturing processes be safer? How can I become more efficient? How can I simultaneously reduce my costs?
In a nutshell: This is only possible with a comprehensive view of the manufacturing processes. The machine, tools, machining strategies, software and customer requirements must be precisely coordinated together. Experts from WALDRICH COBURG, MOLDINO Tool Engineering Europe and Tebis provided a practical demonstration of what that means in detail in the context of the three focus topics with a specific part: An interchangeable insert in a sheet metal die was manufactured live on the TAURUS 30 Gemini.
Would you like to learn more?
Then watch our video recording (in German): We’ve summarized the most important points from the three topics for you, focusing on the CAD/CAM software.
In a nutshell: This is only possible with a comprehensive view of the manufacturing processes. The machine, tools, machining strategies, software and customer requirements must be precisely coordinated together. Experts from WALDRICH COBURG, MOLDINO Tool Engineering Europe and Tebis provided a practical demonstration of what that means in detail in the context of the three focus topics with a specific part: An interchangeable insert in a sheet metal die was manufactured live on the TAURUS 30 Gemini.
Would you like to learn more?
Topic 1: Digital twins
- What’s in a "comprehensive" manufacturing process?
- Safe process planning, programming and simulation
- Process safety
- Precise digital twins
- Machine dynamics and potential
- Tools: Accounting for residual stock, technology parameters and material removal rate
- Process libraries: Clamping device library, tool library and machine library
Topic 2: Machining
- What’s needed for the "perfect" milling result: Design quality, interfaces, quality analysis, surface repair and point distribution
- Active surface design with no reworking: Transition-free pressure surfaces and reliefs with no kinks or edges
- Optimal use of HFC tools
- 3-axis programming and 5-axis simultaneous milling
- Run time optimization
Topic 3: Optimization
- Manufacturing planning and control
- Integration of MES/CAD/CAM/PDM/ERP/ ...
- Template technology for simple automated CAM programming
- Automated data preparation and easy modification
- More details on point precision: Precise adaptation to the manufacturing situation and quality requirements
