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    Event series on increased automation in die and mold manufacturing

    Automation is a must in die and mold manufacturing. In the event series "Together - automatically better," we therefore joined with our partners DECKEL MAHO Seebach GmbH, Pfleghar GmbH & Co. KG and MOLDINO Tool Engineering Europe GmbH in five webinars and a live event to consider the question of how to successfully master typical challenges in the automation of single-part manufacturing – such as multiple variants, complex geometry or standardization and process safety

    Working from various perspectives, the experts took the practical example of a "mold core" and investigated the important aspects of the CAD/CAM softwaresetup systemprecision tools and – finally – the automated machine center and how everything interacts.

    Because unless
    • the machining strategies match the machining task,
    • the cutting data match the tools,
    • the traverse movements match the machining area and
    • the setup situation matches the part,
    the high-precision machine center will never be able to achieve its full potential.

    But this cycle can be broken – even in single-part manufacturing.

    This was the live event

    Are you interested in this topic but could not be present? Then have a look at our webinar series
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    The experts

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    Automated workflows show me the "red thread." The standardized procedure protects me from unnecessary errors and gives me much faster CAM programming. However, I can still intervene flexibly at any time. And automation means that I can give the machine operator a safe CAM program with a clear conscience.

    Ingo Vincon, Tebis AG, application engineer, specialist in CAD/CAM and MES
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    Because automation is specifically not series-dependent, I need a standardized and consistent clamping system for a lot size of 1. Only in this way can I minimize expensive and elaborate setup times, clamp a wide range of components quickly, flexibly and with a reproducible zero point and automate production cost-effectively and expediently with a large number of variants.

    Thomas Reith, Pfleghar GmbH & Co. KG, FCS system process consultant for the German-speaking region & Marketing, specialist for zero-point clamping systems
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    For me, automation means optimally combining the milling strategy, machining material and cutting data such as feed rate, speed and stepover with the right tool and without the need for CAM programmers or machine operators to concern themselves about it. This "automatically" provides greater process reliability, improved dimensional accuracy and longer tool service life.

    Nick Bergheim, MOLDINO Tool Engineering Europe GmbH, Technical Manager, specialist in precision tools
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    A comprehensive solution is only as good as its individual components. From my perspective, the machine tool is the heart of a manufacturing process. Especially for automated concepts, the additional components such as the right milling strategy, the right tools and the optimal setup on the machine are determining. Only when this is in place can the heart – the machine – beat properly.

    Dominic Gabriel, DECKEL MAHO Seebach GmbH, Head of Application Technology, specialist in high-precision 5-axis machine tools
    Moderator: Martin Vortmann, Cooperation Manager, Tebis AG

    The webinars – available online